You are viewing the page: Homepage / Products / Wire & Cable / PREHEATER 6000 TC

Precise temperature specification

Unique is the non-contact measurement of the conductor temperature inside the PREHEATER 6000 TC (Temperature Controlled) with its direct feedback to the power control, for a precise control of the wire preheating. The PREHEATER 6000 TC is positioned before the extruder and preheats the wire by means of inductive heating to 50° up to 150°C (optional 250°C). The heating frequency of 2,000 Hz with a maximum power of 30 kW ensures a perfect uniform conductor temperature.

Innovatice temperature measurement and control
Without the exact measurement and control of the conductor temperature, there are numerous influences regarding the achievable accuracy – the environmental temperature, the initial temperature of the conductor and especially the development of the temperature of the wire guiding shortcircuit wheel within the first 10 to 20 minutes after starting or interrupting the production.

The perfect solution is a continuous measurement of the conductor temperature at the output of the PREHEATER 6000 TC as well as the continuous control of the power and therefore an always precise actual value, for all conductor cross-sections, at all line speeds. The specification of the nominal conductor temperature is taken directly from the display of the device or the system control. Operating errors are as much eliminated as repeatable processes are ensured. The measured temperature is displayed on large LED displays on both sides of the device.

The SIKORA temperature measuring systems is also available as the stand-alone system WIRE-TEMP 6000.

 

Your Benefits

  • Repeatable processes
  • Optimum adhesion of the insulation material on the conductor
  • Continuous measurement and control of the conductor temperature
  • Reliable capacitance values for the production of LAN cables
  • Wire break detection

Specifications

Functional PrincipleInduction heating
Diameter Range0.45 - 4.5 mm (0.16 - 16 mm²) Standard System
0.32 - 1.2 mm (0.08 - 1 mm²) for small diameters
0.32 - 4.5 mm (0.08 - 16 mm²) for applications where smaller and bigger wires are produced on the same line.
The above mentioned dimensions apply to solid, round conductors (stranded conductors).
Line SpeedFrom 50 up to 2,500 m/min
Heating Frequency2.000 Hz
Power Rating10, 20, 30 or 35 kW
Conductor TemperatureFrom 50° to 150°C (optional: 250°C), based on an initial conductor temperature of 20 °C
InterfacesRS485
RS232 EtherNet/UDP
optional: Profibus-DP, analog in- and output, universal interface module
Power Supply3 Phasen 400 V (optional 3 x 500 V), ± 10%, 47 - 63 Hz (15, 25, 35, 40 kW)
Permissible Ambient Temperature15 to 45°C
Humiditymax. 95%, no condensation